Valve operating positions

Valve positions are operating conditions determined by the position the disc or rotor in the valve. Some valves are made to be operated in a gradual change between two or more positions.

2-way valves

2-port valves are commonly called 2-way valves. Operating positions for such valves can be either shut (closed) so that no flow at all goes through, fully open for maximum flow, or sometimes partially open to any degree in between. Many valves are not designed to precisely control intermediate degree of flow; such valves are considered to be either open or shut, which maybe qualitative descriptions in between. Some valves are specially designed to regulate varying amounts of flow. Such valves have been called by various names like regulating, throttling, metering, or needle valves. For example, needle valves have elongated conically-tapered discs and matching seats for fine flow control. For some valves, there may be a mechanism to indicate how much the valve is open, but in many cases other indications of flow rate are used, such as separate flow meters.

In some plants with fluid systems, some 2-way valves can be designated as normally shut or normally open during regular operation. Examples of normally shut valves are sampling valves, which are only opened while a sample is taken. Examples of normally open valves are isolation valves, which are usually only shut when there is a problem with a unit or a section of a fluid system such as a leak. Then, isolation valve(s) are shut in order to isolate the problem from the rest of the system.

Although many 2-way valves are made in which the flow can go in either direction between the two ports, when a valve is placed into a certain application, flow is often expected to go from one certain port on the upstream side of the valve, to the other port on the downstream side. Pressure regulators are variations of valves in which flow is controlled to produce a certain downstream pressure, if possible. They are often used to control flow of gas from a gas cylinder. A back-pressure regulator is a variation of a valve in which flow is controlled to maintain a certain upstream pressure, if possible.

3-way valves

3-way valves have three ports. 3-way valves are commonly made such that flow coming in at one port can be directed to either the second port in one position or the third port in another position or in an intermediate position so all flow is stopped. Often such 3-way valves are ball or rotor valves. Many faucets are made so that incoming cold and hot water can be regulated in varying degrees to give outcoming water at a desired temperature. Other kinds of 3-port valves can be designed for other possible flow-directing schemes and positions; for example, see Ball valve.

The "motor valve" on a domestic heating system is an example of a 3-way valve. Depending on demand the motor head rotates the spindle to control the proportion of the flow that goes to the two outlet pipes: One to radiators, one to hot water system. In a conventional system the valve usually sits just after the pump and by the cylinder ("hot tank").

In valves having more than 3 ports, even more flow-directing schemes are possible. For examples, see this external site. Such valves are often rotor valves or ball valves. Slider valves have been used also.

Control
A valve controlled by a wheel (left).
A valve controlled by a wheel (left).

Many valves are controlled manually with a handle attached to the valve stem. If the handle is turned a quarter of a full turn (90°) between operating positions, the valve is called a quarter-turn valve. Butterfly valves, ball valves, and plug valves are often quarter-turn valves. Valves can also be controlled by devices called actuators attached to the stem. They can be electromechanical actuators such as an electric motor or solenoid, pneumatic actuators which are controlled by air pressure, or hydraulic actuators which are controlled by the pressure of a liquid such as oil or water. Actuators can be used for the purposes of automatic control such as in washing machine cycles, remote control such as the use of a centralized control room, or because manual control is too difficult; for example, the valve is huge. Pneumatic actuators and hydraulic actuators need pressurized air or liquid lines to supply the actuator: an inlet line and an outlet line. Pilot valves are valves which are used to control other valves. Pilot valves in the actuator lines control the supply of air or liquid going to the actuators.

The fill valve in a commode water tank is a liquid level-actuated valve. When a high water level is reached, a mechanism shuts the valve which fills the tank.

In some valve designs, the pressure of the flow fluid itself or pressure difference of the flow fluid between the ports automatically controls flow through the valve. In an open valve, fluid flows in a direction from higher pressure to lower pressure.

Other considerations

Valves are typically rated for maximum temperature and pressure by the manufacturer. The wetted materials in a valve are usually identified also. Some valves rated at very high pressures are available. When a designer, engineer, or user decides to use a valve for an application, he/she should ensure the rated maximum temperature and pressure are never exceeded and that the wetted materials are compatible with the fluid the valve interior is exposed to.

Some fluid system designs, especially in chemical or power plants, are schematically represented in piping and instrumentation diagrams. In such diagrams, different types of valves are represented by certain symbols.

Valves in good condition should be leak-free. However, valves may eventually wear out from use and develop a leak, either between the inside and outside of the valve or, when the valve is shut to stop flow, between the disc and the seat. A particle trapped between the seat and disc could also cause such leakage.